Demo environment · values shown are realistic estimates, not audited financials
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Site 2 — Delaware Basin

Loving County, TX · KPS-4.5 + KPS-1.5 · 10 monitored assets

Live · 2sAmbient: 128°F· Approaching envelope edge (-40°F to 140°F)
Installed Capacity6 MW
Gas Conditioned7,200 MCFD
Generator Modules4
Signals / min6,140Edge cluster: SITE2-CONDITIONING
Mini digital twin

Process Flow — Flare Gas Conditioning Train™ (FGCT)

The FGCT is intentionally sized larger than the power generation module to ensure fuel quality consistency, equipment protection, and long-term reliability — unlike conventional flare capture systems that use minimal filtration.

Flare Tie-In
Captures associated gas directly from the flare line without disrupting site operations.
Knockout Separation
Removes bulk liquids and free water.
Coalescing Filtration
Removes fine aerosols and remaining liquids.
Particulate Filtration
Removes solid particles down to 3 microns.
H2S Removal
not equipped
Moisture Removal
Dries gas to protect equipment, down to 7 lbs/MMscf.
Compression
not equipped
Generator-Ready Fuel Delivery
Clean, pressure-stable gas delivered to the KPS power package.
Generator Modules
monitored
Switchgear
monitored
Power Output
monitored
FGCT

Flare Gas Conditioning Train Assets

NovaStar fleet

Generator Modules & Switchgear

Like-for-like, company-wide

Modular Fleet Benchmarking

Every KPS package is stacked from identical generator blocks, so each module is compared against its true peer group across all sites — not just against siblings inside its own package.

1.5 MW module peer group

8 identical modules across the monitored fleet

median 1.39 MW · 98.8%

2 MW module peer group

3 identical modules across the monitored fleet

median 1.86 MW · 98.9%
Operational detail

System Health Submetrics

Gas Conditioning Quality96%
Generator Availability98.2%
Power Output vs Rated93%
Predictive alert detail

Generator 3 — Site 2 · 76% confidence

Watch
Root cause

Exhaust temperature has climbed steadily over 3 weeks on Cylinder Bank B, consistent with early exhaust valve wear. Pattern matches 1 prior incident requiring valve service.

Ticket #FG-10431Dispatch within 9 days
Automated workflow

H2S media replacement — auto-drafted PO

  • Projected breakthrough date: day 14 (KPS-6 Unit B)
  • Vendor lead time from history: 8 days
  • PO drafted: 2 × media charge + freight
  • Estimated cost: $18,600
  • Routed to Operations Manager for approval

Awaiting human approval — FlareGuardian never auto-executes procurement.

FlareGuardian v1.0· Edge cluster: SITE2-CONDITIONING· Last sync 2s ago· 6,140 signals/min
Pricing tier
Full (<$50K) · predictive alerts + root cause, automated workflows, NL chatbot, fleet benchmarking, digital twin